製程技術
針對粉末、顆粒、散裝物料等物料的篩分、分級、計量、供料及輸送,提供量身訂製的解決方案。
製程工程
針對典型製程任務的解決方案
專為要求嚴苛的生產環境以及處理敏感的粉末和顆粒而設計。 依照 GMP 標準設計製造。 致力於毫不妥協的產品品質。
在生產過程中,以溫和且受控的方式輸送塑膠顆粒。 有助於維持均勻的物料流動,並確保設備供料穩定可靠。
旨在為後續生產工序提供極為均勻且可控的物料分配與輸送。
根據所需的製程產能,對顆粒物料進行受控的輸送。 用於控制物料流動並實現精確的產品投料。
去除超規格顆粒、篩除異物、依粒度分級產品、均勻輸送物料,或在製程步驟間輸送並脫水散裝物料——每種應用對物料輸送、製程安全性及經濟效益都有其獨特的要求。
正因如此,SPALECK 開發的輸送與分離技術,皆是根據貴公司的材料特性、製程需求及生產目標量身打造的。
Control screening is used for quality assurance within the production process. It removes unwanted particles, agglomerates, or foreign matter from the product stream before downstream process steps or packaging take place. The goal is to ensure consistent product quality and compliance with defined specifications.
During classification, bulk materials are specifically separated by particle size. This results in defined particle size fractions that are required for subsequent process steps or to meet product specifications. Classification is used, for example, with powders, granules, pellets, and extruded products.
Dust removal is used when fine particles affect product quality, further processing, or process characteristics. By selectively separating dust fractions, the desired product characteristics can be achieved and downstream processes can be optimized.
For the controlled feeding of raw materials, intermediate products, and finished products in the pharmaceutical, chemical, food, and pet food industries, SPALECK offers a range of solutions, such as vibratory feeders, vibrating chutes, vibrating conveyor tubes, and specialized dosing systems. Depending on the application and material, we will work with you to determine the optimal machine.
Consistent, precise dosing is the foundation for controllable production and efficient production processes. It helps ensure compliance with recipes, for example, ensures process-optimizing material flows, and contributes to the long-term assurance of product quality and process efficiency.
Dewatering processes are used to selectively separate liquids from solids. This allows products to be prepared for subsequent process steps, reduces transportation costs, or achieves a target residual moisture content.
無論是粉末、顆粒、壓塊或其他散裝物料——在 SPALECK 測試中心,皆可在既定條件下對材料與製程進行測試。 請善用這項免費的 SPALECK 服務。 此外,所獲得的洞見亦將應用於輸送、計量及篩分技術的最佳設計,從而為選擇最佳解決方案提供額外的投資保障。
您知道嗎? 在測試中心,我們每年都會與像您這樣的客戶攜手合作,針對您生產流程中那些棘手的挑戰,共同開發這些量身訂製的解決方案。
請徹底測試 SPALECK 的技術。 採用您的材料,並明確聚焦於您的製程目標。 在測試中心,我們幾乎每天都在為複雜的製程開發解決方案——始終與客戶攜手合作,並以客戶為核心。
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More Information專為您的材料所設計
毫不妥協的產品品質
適合您的科技
我們將與您攜手定義並開發最佳解決方案。 其中,重點在於個別材料的特性、產能與品質要求、安裝環境以及製程要求。
透過我們的SPALECK ComfortLINE,您將在易用性、可靠性和經濟性方面獲得決定性的優勢。
您的優勢:我們為您提供最貼合需求的機器配置——始終能為您帶來額外的客戶效益與製程優化。
您亦可善用我們的SPALECK 測試中心,我們將在事前針對您的原始材料,為您確定最佳的機器配置。
根據數百個專案的經驗,我們深知:極佳的易用性、簡便且快速的清潔作業,以及可靠且易於維護的機器,都能為貴公司的員工和整體流程帶來實質益處。 我們在開發階段便已將這些要求納入考量——以實現最佳的清潔效果及高效的產品更換。
我們為製藥、化工及食品產業所開發的 SPALECK 輸送與分離技術,其設計旨在為您的整體製程提供最佳支援。
在此過程中,您將受益於完善的協作機制、我們「團隊合作」的理念,以及五代機械製造累積的豐富經驗。
150 多年來,我們一直以握手的方式進行交易。 您可以百分之百信賴我們的承諾與設備。 您的優勢:從最初的需求提出到最終解決方案的完成,所有流程皆由我們內部完成。 這使得能在專案中直接進行協調,並確保 SPALECK 產品達到最佳品質。
盡情享受SPALECK 優質的服務:我們的專家團隊提供 24/7 全天候支援。 例如,我們為您提供SPALECK CONNECT 系統,該系統透過人工智慧(AI)的輔助,能優化維護與服務流程。 當然,若在嚴苛的日常使用中需要緊急維修服務,我們也會迅速趕到現場——而且服務範圍遍及全球。
請在此透過影片觀看我們部分的案例介紹。我們很樂意向您介紹更多案例機台,包括使用您所提供材料的案例。
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只需將您的素材資訊及專案相關要點提供給我們,我們將立即與您聯繫。
ComfortLINE 系列的不鏽鋼篩分機、輸送槽及定量裝置,是專為符合最高衛生標準且操作便捷的應用而設計。
GMP is the English term “Good Manufacturing Practice”. The rules of GMP are laid down in national and international regulations in order to guarantee binding standards. GMP is intended to ensure high quality throughout the entire manufacturing process. This applies, for example, to the manufacture, processing, packaging and storage of medicines, food, pet food and chemical products. Above all, strict requirements must be met in terms of hygiene, equipment, premises and controls (documentation) in the manufacturing process.
In the production of pet food, the highest quality and hygiene standards are crucial to ensuring safe and consistently high-quality products. SPALECK screening machines for pet food are designed to meet these requirements and help ensure compliance with the principles of Good Manufacturing Practice (GMP) as well as other relevant guidelines for pet food production.
By reliably separating foreign objects, contaminants, and oversized and Undersize grains, the screening machines help ensure consistent product quality and a trouble-free production process. At the same time, they promote hygienic processes, high product safety, and efficiency in manufacturing—key requirements for modern, certification-compliant pet food production.
Together with our customers, we develop the optimal screening machine for your pet food production. As a basis for the individual planning of your screening machine, we take into account, for example, possible screening capacities, possible material changes or increases in production.
Contamination of food due to unclean production equipment must be avoided at all costs, which is why absolutely reliable and simple cleaning options are crucial in your pet food production. SPALECK pet food sieving machines offer clear advantages thanks to their user-friendliness and ease of cleaning. Our SPALECK ComfortLINE is prepared for changing screenings (e.g. from dry to wet food). Thanks to innovative technologies, the screening systems can be cleaned extremely quickly and are therefore ready for the screening of a different feed in the shortest possible time.
SPALECK pet food screening machines are also easy to assemble and can be optimally integrated into existing production. Another advantage: We manufacture the pet food screening machines from food-safe stainless steel. This food-safe choice of material offers you and the food efficient protection against contamination.
Inspection screening machines can be used in any industry or sector that faces the challenge of product contamination. For example, a Control screening machine helps you clean your bulk materials or granules of unwanted contaminants, particles, and other debris. Control screening can be performed, for instance, prior to packaging to guarantee your customers consistently high quality. In addition, Control screening and protective screening can also take place before the manufacturing process (for example, with bulk materials) or during the manufacturing process itself. Cleanliness of workpieces is becoming increasingly important, especially in manufacturing, as contaminants can hinder or even damage the production process.
在我們的防護篩中,篩分技術對於確保產品品質穩定至關重要。 因此,篩網的網孔尺寸將根據您的需求進行調整,以確保精確的防護篩分或檢查篩分。 例如,透過調整振動參數或篩網傾斜角,我們會根據您的產品特性,針對性地調整篩分特性及篩分機的動態表現。
對您和我們而言,確保篩分機能成為您生產流程中一個可靠的生產步驟,至關重要。 作為專為製藥、化工、寵物食品及食品產業生產篩分機的製造商,我們憑藉全面的製程專業知識與豐富經驗,能協助您確定所需的防護篩類型、配置及篩分技術。 我們的首要目標,是為您提供一台運作可靠、能將生產停機時間降至最低的篩分機。 因此,我們會根據貴產業的具體需求,精準地調整我們的篩分機。 此外,我們在生產過程中特別注重選用耐用且堅固的材料,以將您的防護篩停機時間降至最低。 這也意味著,我們會根據貴公司的產能來調整篩分機的規格,以確保生產流程順暢無阻。 此外,我們還提供檢查篩分機,您的員工可輕鬆操作及維護這些設備。
Control screening is used for quality assurance within the production process. It removes unwanted particles, agglomerates, or foreign matter from the product stream before downstream process steps or packaging take place. The goal is to ensure consistent product quality and compliance with defined specifications.
在製藥業中,藥品的純度、品質與完整性,其重要性恐怕是其他任何產業都難以比擬的。 因此,特別針對製藥領域,現有高效且分級精準的製藥用篩分機。 製藥輔助劑有助於在生產過程中過濾掉雜質、異物以及次級產品或副產物。 此外,它們還能對藥用粉末、藥品成分及原料等進行分離與分選。
其應用領域包括
SPALECK food screening machines are specially developed to meet the high requirements of the food industry and consistently comply with Good Manufacturing Practice (GMP) and other relevant standards and directives such as EU food safety, HACCP, HAZOP, FDA, USDA and the UK Food Safety Act.
They enable the reliable separation of foreign bodies, impurities and oversized and undersized grains, thus contributing to consistently high product quality. As a result, they not only support food safety, but also ensure certification-compliant, hygienic and Efficiency efficient production processes.
We work with you to develop the optimum screening machine for your food products. Your required screening capacities, possible material changes or production increases are taken into account in the planning.
The very easy and absolutely reliable cleaning of the screening machines is also essential. This is particularly important in the food industry, where production equipment must be cleaned regularly and very thoroughly. SPALECK food screening machines offer significant advantages here thanks to their ease of use and cleaning. If the material to be screened changes (e.g. different colors of sweets), your SPALECK screening machine is cleaned extremely quickly thanks to the innovative SPALECK ComfortLINE technology and is ready for use again for the screening of another food product.
Our food and foodstuff screening machines are also very easy to assemble. This is important for repositioning in your production process. Another advantage: We manufacture the food screening machines on food-safe stainless steel. This food-safe choice of material offers you and the food efficient protection against contamination.
As a manufacturer of pellet screening machines, we know that parameters can sometimes change in the pellet production process. It is therefore important to us that your pellet screening machine can also cope with these changing requirements. We design our screening machines for granulates in such a way that, for example, the screening surface can be changed quickly and easily when changing materials. This means that your employees can change screen linings very quickly on site. At the same time, maintenance is easy. Both minimize any downtimes during pellet screening and pellet production.
To ensure that the pellet screening machine can achieve the best screening results, its vibration frequency, screening panels and inclination are optimally adapted to your screening material. At the start of the screening process, the raw material is fed into the granulate screening machine. Thanks to our special feeding technology, the granulate is fed very evenly onto the screening machine. The granulate is then separated into different fractions by the screening machine for granulates using vibrations and oscillations with the help of the screening panels. The screening result is the finest granulate, which you can use optimally.
請快速且輕鬆地寄一封主旨為「我們專案的有趣技術」的電子郵件給您的同事、主管或您自己。 我們的電子郵件範本能讓您在幾秒鐘內完成。 現在就試試看。
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