聊天

製程技術

輸送、計量與篩分技術
適用於食品、製藥、化學及寵物食品產業

針對粉末、顆粒、散裝物料等物料的篩分、分級、計量、供料及輸送,提供量身訂製的解決方案。

採用不鏽鋼製成的金屬加工工業設備,配備格柵元件。
多年的經驗
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員工
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全球據點
0
產品類別
0
我們的目標:氣候中和
1869

製程工程

針對高難度物料及散裝物料的製程解決方案。 德國製造。

誠摯歡迎蒞臨 SPALECK。我們專為您開發輸送、計量及篩分技術,以確保在食品、製藥、化工及寵物食品產業中,能安全且高效地處理粉末、顆粒、壓塊及其他散裝物料。 每項解決方案皆針對產品、製程及生產環境進行量身打造——從產品處理、輸送、定量配料及乾燥,直至控制篩分與分級。 致力於實現高效能的生產流程、一流的產品品質,以及可靠且安全的運作。

專為您打造的科技

一流的產品品質

運作效率達至最高

經濟過程

ModularDESIGN+ 迎接明日

具備前瞻性且永續

食品、製藥、化工及寵物食品領域的機器配置範例

針對典型製程任務的解決方案

麵粉、糖、香料、澱粉、蛋白質及其他食品原料的檢測篩分、分級與品質控制。 為確保生產流程的安全性與卓越的產品品質——

顆粒飼料、原料及其他飼料成分的篩分檢測與品質控制。 確保在整個製造過程中,產品品質始終如一且符合經濟效益。

可靠地分離與分級不同粒徑的顆粒。 為符合既定的產品規格與品質要求——不含超規格顆粒、結塊或雜質。

僅需一個製程步驟,即可對不同粒度分級進行多級分級。 非常適合需要多種指定粒度的應用。

在單一製程步驟中同時進行產品檢測與液體分離。 適用於諸如清洗工序後產品的篩分與脫水等應用。

配備整合式控制篩分功能的潔淨室顆粒脫水機

專為要求嚴苛的生產環境以及處理敏感的粉末和顆粒而設計。 依照 GMP 標準設計製造。 致力於毫不妥協的產品品質。

顆粒輸送管

在生產過程中,以溫和且受控的方式輸送塑膠顆粒。 有助於維持均勻的物料流動,並確保設備供料穩定可靠。

兩條輸送槽,用於使塑膠粉末分布均勻

旨在為後續生產工序提供極為均勻且可控的物料分配與輸送。

用於分配及計量塑膠顆粒的輸送槽

根據所需的製程產能,對顆粒物料進行受控的輸送。 用於控制物料流動並實現精確的產品投料。

SPALECK 輸送與分離技術的聯絡窗口

您是否有專案構想?需要進一步了解 SPALECK 解決方案的相關資訊?還是希望在 SPALECK 測試中心對您的材料進行測試? 我們隨時樂意為您提供協助!

針對您的製程進行優化

SPALECK 機台的典型材料

SPALECK ComfortLINE 系列篩分機:依照 GMP 標準製造,具備極佳的可操作性與清潔便利性

專為您量身打造的製程解決方案

在製藥、化學、食品以及寵物食品產業中,SPALECK 篩分機與輸送槽皆能確保卓越的效能。 常見的材料包括:

您正在為哪個製程步驟尋找解決方案?

七。 推廣。 計量。 排水。

去除超規格顆粒、篩除異物、依粒度分級產品、均勻輸送物料,或在製程步驟間輸送並脫水散裝物料——每種應用對物料輸送、製程安全性及經濟效益都有其獨特的要求。

正因如此,SPALECK 開發的輸送與分離技術,皆是根據貴公司的材料特性、製程需求及生產目標量身打造的。

確保產品品質受控

What is a control screening?

Control screening is used for quality assurance within the production process. It removes unwanted particles, agglomerates, or foreign matter from the product stream before downstream process steps or packaging take place. The goal is to ensure consistent product quality and compliance with defined specifications.

用於精確的粒度譜

What is a classification?

During classification, bulk materials are specifically separated by particle size. This results in defined particle size fractions that are required for subsequent process steps or to meet product specifications. Classification is used, for example, with powders, granules, pellets, and extruded products.

減少細微顆粒

When is it a good idea to remove dust?

Dust removal is used when fine particles affect product quality, further processing, or process characteristics. By selectively separating dust fractions, the desired product characteristics can be achieved and downstream processes can be optimized.

實現最佳物料流動

Which SPALECK solutions are suitable for product feeding?

For the controlled feeding of raw materials, intermediate products, and finished products in the pharmaceutical, chemical, food, and pet food industries, SPALECK offers a range of solutions, such as vibratory feeders, vibrating chutes, vibrating conveyor tubes, and specialized dosing systems. Depending on the application and material, we will work with you to determine the optimal machine.

適用於精確的配方

Why is precise dosing important in production processes?

Consistent, precise dosing is the foundation for controllable production and efficient production processes. It helps ensure compliance with recipes, for example, ensures process-optimizing material flows, and contributes to the long-term assurance of product quality and process efficiency.

高效排水

When is dewatering used?

Dewatering processes are used to selectively separate liquids from solids. This allows products to be prepared for subsequent process steps, reduces transportation costs, or achieves a target residual moisture content.

誠摯邀請您——讓您對您的材料有最清晰的了解

請至 SPALECK 測試中心測試您的材料

無論是粉末、顆粒、壓塊或其他散裝物料——在 SPALECK 測試中心,皆可在既定條件下對材料與製程進行測試。 請善用這項免費的 SPALECK 服務。 此外,所獲得的洞見亦將應用於輸送、計量及篩分技術的最佳設計,從而為選擇最佳解決方案提供額外的投資保障。

您知道嗎? 在測試中心,我們每年都會與像您這樣的客戶攜手合作,針對您生產流程中那些棘手的挑戰,共同開發這些量身訂製的解決方案。

穿著白色襯衫的男子用手指向右邊

給您專案的小建議

專為您的專案打造的創新樞紐

獲業界領先企業推薦

請徹底測試 SPALECK 的技術。 採用您的材料,並明確聚焦於您的製程目標。 在測試中心,我們幾乎每天都在為複雜的製程開發解決方案——始終與客戶攜手合作,並以客戶為核心。

材料測試影片

SPALECK 流程工程領域的熱銷產品

針對每種材料,皆有最適合的技術

配備整合式控制篩分功能的潔淨室顆粒脫水機

防護篩分

用於可靠地篩分(例如)雜質

具備整合式控制篩分功能的顆粒脫水篩分機

排水

在進入下一道生產工序前進行高效排水

SPALECK ComfortLINE 系列篩分機:依照 GMP 標準製造,具備極佳的可操作性與清潔便利性

超長纖維分離

超長纖維分離與篩分,以確保最佳產品品質

顆粒輸送管

散裝物料輸送

原料與產品的可靠供應

用於顆粒與粉末生產中物料輸送的輸送槽

材料輸送

均勻且可控的物料供給

配備雙馬達的工業用振動輸送槽,用於物料輸送。

劑量

根據製程需求進行精確計量

您生產流程中的關鍵設備

企業為何採用 SPALECK 技術

專為您的材料所設計

毫不妥協的產品品質

適合您的科技

SPALECK ComfortLINE

專為您的材料與製程所開發

我們將與您攜手定義並開發最佳解決方案。 其中,重點在於個別材料的特性、產能與品質要求、安裝環境以及製程要求。

透過我們的SPALECK ComfortLINE,您將在易用性、可靠性和經濟性方面獲得決定性的優勢。

憑藉 ModularDESIGN+ 確保未來發展無虞

可適應新的需求

您的優勢:我們為您提供最貼合需求的機器配置——始終能為您帶來額外的客戶效益與製程優化。

您亦可善用我們的SPALECK 測試中心,我們將在事前針對您的原始材料,為您確定最佳的機器配置。

衛生設計

專為實現最佳清潔效果及簡便的產品更換而設計

根據數百個專案的經驗,我們深知:極佳的易用性、簡便且快速的清潔作業,以及可靠且易於維護的機器,都能為貴公司的員工和整體流程帶來實質益處。 我們在開發階段便已將這些要求納入考量——以實現最佳的清潔效果及高效的產品更換。

為您的流程提供團隊合作夥伴

輸送、篩分、計量、脫水:SPALECK

我們為製藥、化工及食品產業所開發的 SPALECK 輸送與分離技術,其設計旨在為您的整體製程提供最佳支援。

在此過程中,您將受益於完善的協作機制、我們「團隊合作」的理念,以及五代機械製造累積的豐富經驗。

綠色顆粒置於顆粒篩分機上,可實現精確分級。

前瞻思維。 自 1869 年以來。

第一手研發與製造

150 多年來,我們一直以握手的方式進行交易。 您可以百分之百信賴我們的承諾與設備。 您的優勢:從最初的需求提出到最終解決方案的完成,所有流程皆由我們內部完成。 這使得能在專案中直接進行協調,並確保 SPALECK 產品達到最佳品質。

包含頂級服務

SPALECK CONNECT 技術

盡情享受SPALECK 優質的服務:我們的專家團隊提供 24/7 全天候支援。 例如,我們為您提供SPALECK CONNECT 系統,該系統透過人工智慧(AI)的輔助,能優化維護與服務流程。 當然,若在嚴苛的日常使用中需要緊急維修服務,我們也會迅速趕到現場——而且服務範圍遍及全球。

在全球範圍內成功投入使用
透過影片體驗客戶案例

請在此透過影片觀看我們部分的案例介紹。我們很樂意向您介紹更多案例機台,包括使用您所提供材料的案例。

針對食品、寵物食品、製藥、化學及塑膠產業的解決方案

每種物料及每個產業,對於物料的篩分、輸送、計量及脫水,都有其獨特的要求。 從營養補充品寵物食品,到藥用粉末,乃至塑膠顆粒和工業散裝物料。 因此,我們將與您攜手開發最適合的篩分、計量、送料及脫水技術——始終以您的物料、具體應用及製程需求為基礎。

此類工作的典型任務包括:

適用於香料、糖、蔬菜、水果、穀物及其他食品原料的振動篩分機、輸送槽及定量系統。

典型應用:

一名身穿防護服的男子正在檢查食品生產過程。

適用於寵物食品、飼料、顆粒飼料及混合飼料的篩分、輸送與定量技術。

典型應用:

寵物食品的細節特寫,此處為狗糧

適用於香料、糖、蔬菜、水果、穀物及其他食品原料的振動篩分機、輸送槽及定量系統。

典型應用:

  • 藥用粉末的檢測篩分
  • 顆粒的分級
  • 輔料用量
  • 生產過程中中間產品的輸送
一名員工手持裝有各式藥丸的試管——這是一張象徵製藥業的示意圖

適用於添加劑、顏料、粉末、顆粒及其他工業散裝物料的輸送、定量與分離技術。

典型應用:

一雙戴著防護手套的手握著裝有白色粉末的培氏培養皿的特寫畫面——作為化學產品的象徵性照片

針對原生料、再生顆粒、色母粒及複合材料,提供篩分檢測、超規格顆粒分離,以及輸送與定量技術。

典型應用:

某塑膠顆粒製造商的生產線員工將剛生產完成並經過篩選的顆粒舉到鏡頭前
一名穿著白色襯衫的男子用手指向一旁。

您有任何專案構想嗎?

快速且輕鬆地找到正確的解決方案

只需將您的素材資訊及專案相關要點提供給我們,我們將立即與您聯繫。

極致的操作便利性與實用性一應俱全

SPALECK ComfortLINE – 兼具極致舒適度的篩分與輸送

ComfortLINE 系列的不鏽鋼篩分機、輸送槽及定量裝置,是專為符合最高衛生標準且操作便捷的應用而設計。

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您需要了解的一切

常見問題

以下是關於你在 SPALECK 工作的相關問題。 若仍有任何疑問,歡迎隨時與我們聯繫。

GMP is the English term “Good Manufacturing Practice”. The rules of GMP are laid down in national and international regulations in order to guarantee binding standards. GMP is intended to ensure high quality throughout the entire manufacturing process. This applies, for example, to the manufacture, processing, packaging and storage of medicines, food, pet food and chemical products. Above all, strict requirements must be met in terms of hygiene, equipment, premises and controls (documentation) in the manufacturing process.

In the production of pet food, the highest quality and hygiene standards are crucial to ensuring safe and consistently high-quality products. SPALECK screening machines for pet food are designed to meet these requirements and help ensure compliance with the principles of Good Manufacturing Practice (GMP) as well as other relevant guidelines for pet food production.

By reliably separating foreign objects, contaminants, and oversized and Undersize grains, the screening machines help ensure consistent product quality and a trouble-free production process. At the same time, they promote hygienic processes, high product safety, and efficiency in manufacturing—key requirements for modern, certification-compliant pet food production.

Together with our customers, we develop the optimal screening machine for your pet food production. As a basis for the individual planning of your screening machine, we take into account, for example, possible screening capacities, possible material changes or increases in production.

Contamination of food due to unclean production equipment must be avoided at all costs, which is why absolutely reliable and simple cleaning options are crucial in your pet food production. SPALECK pet food sieving machines offer clear advantages thanks to their user-friendliness and ease of cleaning. Our SPALECK ComfortLINE is prepared for changing screenings (e.g. from dry to wet food). Thanks to innovative technologies, the screening systems can be cleaned extremely quickly and are therefore ready for the screening of a different feed in the shortest possible time.

SPALECK pet food screening machines are also easy to assemble and can be optimally integrated into existing production. Another advantage: We manufacture the pet food screening machines from food-safe stainless steel. This food-safe choice of material offers you and the food efficient protection against contamination.

  • Top-quality stainless steel screening machines, stainless steel vibratory feeders, and stainless steel pipes
  • Custom-built machines for conveying, separating, and dosing in the pharmaceutical, chemical, plastics, food, and pet food industries
  • Meets the highest hygiene and purity standards
  • Offers optimal cleaning capabilities
  • It can be easily adapted to material requirements during operation (layer height, quick cleaning, dispensing speed, etc.)
  • Makes changing screen liners a breeze
  • Minimal downtime for cleaning, maintenance, and screen replacement
  • Maximum Process Reliability
  • Ideal for quick product changes, including color changes—such as in granule screening—and delivers outstanding performance in screening, conveying, and dosing pharmaceuticals, chemicals, powders, granules, and all types of food and pet food
  • Manufactured in accordance with GMP standards and food-safe

Inspection screening machines can be used in any industry or sector that faces the challenge of product contamination. For example, a Control screening machine helps you clean your bulk materials or granules of unwanted contaminants, particles, and other debris. Control screening can be performed, for instance, prior to packaging to guarantee your customers consistently high quality. In addition, Control screening and protective screening can also take place before the manufacturing process (for example, with bulk materials) or during the manufacturing process itself. Cleanliness of workpieces is becoming increasingly important, especially in manufacturing, as contaminants can hinder or even damage the production process.

在我們的防護篩中,篩分技術對於確保產品品質穩定至關重要。 因此,篩網的網孔尺寸將根據您的需求進行調整,以確保精確的防護篩分或檢查篩分。 例如,透過調整振動參數或篩網傾斜角,我們會根據您的產品特性,針對性地調整篩分特性及篩分機的動態表現。
對您和我們而言,確保篩分機能成為您生產流程中一個可靠的生產步驟,至關重要。 作為專為製藥、化工、寵物食品及食品產業生產篩分機的製造商,我們憑藉全面的製程專業知識與豐富經驗,能協助您確定所需的防護篩類型、配置及篩分技術。 我們的首要目標,是為您提供一台運作可靠、能將生產停機時間降至最低的篩分機。 因此,我們會根據貴產業的具體需求,精準地調整我們的篩分機。 此外,我們在生產過程中特別注重選用耐用且堅固的材料,以將您的防護篩停機時間降至最低。 這也意味著,我們會根據貴公司的產能來調整篩分機的規格,以確保生產流程順暢無阻。 此外,我們還提供檢查篩分機,您的員工可輕鬆操作及維護這些設備。

Control screening is used for quality assurance within the production process. It removes unwanted particles, agglomerates, or foreign matter from the product stream before downstream process steps or packaging take place. The goal is to ensure consistent product quality and compliance with defined specifications.

  • 不鏽鋼材質設計,確保產品安全
  • 高分離度與篩分精度
  • 高篩分效率
  • 適用於藥品的高效且經濟實惠的篩分技術
  • 針對 CIP(就地清洗)進行優化
  • 適用於批次生產、連續生產、研究與開發
  • 可重複生產的最終產品
  • 產生較少的灰塵與熱量
  • 可提供無塵型號
  • 最佳的清潔方案
  • 極為精確的粒度分佈
  • 最高等級的衛生與純度標準
  • 可提供行動版
  • Highest product quality
  • Fulfillment of the highest purity standards
  • Prevention of sticking
  • No dead zones thanks to optimal accessibility
  • Compliance with or exceeding legal requirements
  • Increasing production reliability
  • Fulfillment of customer requirements
  • Relevant for certifications
  • 不鏽鋼材質確保符合食品安全標準
  • 採用高光拋光不鏽鋼及SPALECK ComfortLINE 技術,清潔起來非常輕鬆
  • 能完美整合至您的生產流程中
  • 高分離精度、篩分精確度,從而確保產品純度
  • 高篩分效率
  • 高效且經濟的飼料篩分技術
  • 根據您的生產需求量身打造

在製藥業中,藥品的純度、品質與完整性,其重要性恐怕是其他任何產業都難以比擬的。 因此,特別針對製藥領域,現有高效且分級精準的製藥用篩分機。 製藥輔助劑有助於在生產過程中過濾掉雜質、異物以及次級產品或副產物。 此外,它們還能對藥用粉末、藥品成分及原料等進行分離與分選。

其應用領域包括

  • 分餾
  • 除塵
  • 精確的粒度減小
  • 均質化
  • 檢查篩分與保護篩分
  • Food authenticity thanks to stainless steel design
  • Very easy to clean thanks to highly polished stainless steel and SPALECK ComfortLINE technology
  • Easily adaptable/scalable to the production process
  • High selectivity, screening accuracy and therefore product purity
  • High Screening capacity
  • Efficient and economical food Screening technology
  • Individually tailored to your production

SPALECK food screening machines are specially developed to meet the high requirements of the food industry and consistently comply with Good Manufacturing Practice (GMP) and other relevant standards and directives such as EU food safety, HACCP, HAZOP, FDA, USDA and the UK Food Safety Act.

They enable the reliable separation of foreign bodies, impurities and oversized and undersized grains, thus contributing to consistently high product quality. As a result, they not only support food safety, but also ensure certification-compliant, hygienic and Efficiency efficient production processes.

We work with you to develop the optimum screening machine for your food products. Your required screening capacities, possible material changes or production increases are taken into account in the planning.

The very easy and absolutely reliable cleaning of the screening machines is also essential. This is particularly important in the food industry, where production equipment must be cleaned regularly and very thoroughly. SPALECK food screening machines offer significant advantages here thanks to their ease of use and cleaning. If the material to be screened changes (e.g. different colors of sweets), your SPALECK screening machine is cleaned extremely quickly thanks to the innovative SPALECK ComfortLINE technology and is ready for use again for the screening of another food product.

Our food and foodstuff screening machines are also very easy to assemble. This is important for repositioning in your production process. Another advantage: We manufacture the food screening machines on food-safe stainless steel. This food-safe choice of material offers you and the food efficient protection against contamination.

  • Optimum adaptability of the pellet screening machine to your materials
  • Consistent, very good product quality of the granulate
  • Very high screening accuracy and selectivity when screening the granulate
  • High Screening capacity
  • Suitable for all types of granulates
  • Efficient and economical Processing Technology for granulates

As a manufacturer of pellet screening machines, we know that parameters can sometimes change in the pellet production process. It is therefore important to us that your pellet screening machine can also cope with these changing requirements. We design our screening machines for granulates in such a way that, for example, the screening surface can be changed quickly and easily when changing materials. This means that your employees can change screen linings very quickly on site. At the same time, maintenance is easy. Both minimize any downtimes during pellet screening and pellet production.

To ensure that the pellet screening machine can achieve the best screening results, its vibration frequency, screening panels and inclination are optimally adapted to your screening material. At the start of the screening process, the raw material is fed into the granulate screening machine. Thanks to our special feeding technology, the granulate is fed very evenly onto the screening machine. The granulate is then separated into different fractions by the screening machine for granulates using vibrations and oscillations with the help of the screening panels. The screening result is the finest granulate, which you can use optimally.

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