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Precision parts

難加工材料的數控切削加工

閱讀時間 1 Minute

Mann mit Brille und weißem Hemd vor blauem Hintergrund.

出自 Rainer Elfring

發佈日期: 11.07.2018

更新時間: 02.07.2026

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「有些 CNC 零件確實配得上『示範專案』這個稱號。就像這個由難加工不鏽鋼製成的泵頭外殼一樣,」SPALECK 公司負責CNC 加工業務的聯絡人馬里烏斯·布克(Marius Bücker)欣喜地表示。

「看著一塊難以切削的材料坯料,經過車削和銑削加工,最終成為我們終端客戶所需的高性能零件,這過程實在令人著迷,」馬里烏斯·布克接著說道。

原則上,身為 CNC 零件供應商,我們會根據材料的可切削性來區分所使用的材料。 通常將其分為易切削、中等易切削和難切削三類。 隨著材料難度的提高,對切削加工及數控加工的要求也隨之提高。

滾壓孔——讓一切運轉順暢

「這款CNC零件的要求特別高。因為我們的終端客戶需要一款經過360°全方位加工、品質極佳的CNC零件,」SPALECK的切削加工技師GuidoHaneder補充道。 最終,這件帶有眾多相互交會的橫向鑽孔的成品CNC零件,日後將在大型泵中發揮關鍵作用。 為了確保活塞在整個使用壽命期間都能可靠運作,在切削加工過程中特別採用了滾壓孔等工藝。

馬里烏斯·布克(Marius Bücker)表示:「作為 CNC 零件的供應商,我們針對每件零件,就最佳切削方案向客戶提供諮詢。因此,客戶可以完全確信,即使材料切削性不佳,我們所製造的零件仍具備卓越的運轉性能及優於平均水準的使用壽命。」 因此,針對客戶這件與高度安全相關的零件,我們透過SPALECK 3D 測量技術驗證了所有要求的公差,並在檢驗證書中予以確認。

您可以在這裡找到更多關於車削件銑削件的相關主題。

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常見問題

The precise design of a tension-shaft screening machine is always tailored to the recycled material. Factors such as the composition of the input material, its moisture content, contaminants, throughput requirements, and the recycling goals associated with the input material form the basis for this. Working with you, we define screening sizes, purity requirements, and throughput rates, and use this information to configure the exact machine settings—from screening panels to amplitude and machine features such as the SPALECK FineSideCOVER (FSC) or our MultiDECK technology with a split push rod. Learn more here about our ModularDESIGN+ concept, which we use to find the optimal screening machine for your material. We’d be happy to test the respective recycling material together with you free of charge at the SPALECK TestCenter.

Precise screening of the fine fraction results in clearly defined particle sizes. For example, if the fine fraction ranging from 0 to 10 mm is reliably screened out, downstream sorting equipment—such as eddy current separators, NIR sorters, sensor sorters, and X-ray sorters—operates more reliably and efficiently as a result. In addition, the system’s cleaning requirements are reduced, and higher material purity levels can be achieved. You can see a good example of the benefits of a tensioned-shaft screen in the reference video on municipal solid waste processing at our Swedish customer Tekniska verken. The video demonstrates how a SPALECK tension-shaft screen reduces the load on the downstream eddy current sorters and NIR sorting processes. You can find all the details about the project here.

The service life of screening mats for Flip-Flow screening machines depends heavily on the recycled material, the Recycling process, and factors such as the abrasiveness of the material stream. In many recycling applications, very long service lives are possible. Thanks to our bolt-free, modular clamping system, individual screening mats can be replaced quickly and easily as needed. You can see how this works in the video on our landing page for tension-shaft screen machines. You can get a competitive quote for replacement screening mats through our spare parts service.

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